I
always wondered what was inside one of these clever devices, so I found one in
my junk box and popped the lid—it was from a defunct blow hair dryer—never
throw one of these away because the GFI unit long outlives the hair dryer and
has many experimental uses. To get it apart, I had to make a special screw
driver bit to remove the tamper resistant screws. Here’s the figure of the
design circuit;
You
will notice that the parallel power leads make a single turn through the
primary of the current transformer (CT). The flux field of the source lead is
cancelled by the flux field in the return lead so the net result is zero and
the CT sees no primary current. Should these currents ever become unequal (as
in a ground fault condition), the CT senses this difference and induces current
into the 1000 turn secondary. The secondary current is low, but the load
resistance is 1M, so it develops significant voltage. This voltage is
sufficient to exceed the comparator threshold voltage of the IC and fire the
SCR. When the SCR fires, it energizes the solenoid coil and jerks an iron slug
toward the center of the coil. Attached to this iron slug is a stainless steel
pin that actuates the mechanical release for the electrical contacts. When the
contacts are open, the ground fault current is interrupted and the appliance is
off-line. It remains off until the mechanical reset button is pressed.
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